Monday, 12 February 2024

Total carbon footprint (TCF) of consumers: what role do plastics play?

Hello and welcome to this new blog post. Today we investigate the question of what impact plastic products have on our total carbon footprint. When one is confronted with the question of "do i use too much plastic products and harm the environment?", the short answer is no and here is why: 

Let us start with the following question: 

How much plastic do we use?

The answer was well researched by independent scientist Dr. Chris DeArmitt and he presented literature which shows that plastics (mainly PE, PP, PVC, and PET) only account for 1% by volume (0.4% by weight) of society’s material use. Ceramics (mainly concrete) represent 84%, natural materials like wood 9%, and metals 6%. Global plastics consumption is around 370 million metric tons per year, however this is still small compared  to the 90 billion metric tons of overall materials used [1]. In order to put things better into perspective, we can compare the overall amount of materials used to a watermelon and compare it to a blueberry, representing the yearly plastics consumption (Figure 1). 

Figure 1: Watermelon vs blueberry - comparing the overall material consumption to the plastics consumption (on a yearly basis) [1].


How much do plastic products contribute to my total carbon footprint?

The short answer is: not much - only 1.3 % according to the study conducted by Carbon Trust in 2009 [3].  The 1.3% are 13,7 tons CO2-equivalents per capita. Recreation and leisure activities represent 18% of the total consumer carbon footprint, followed by space heating with 14%. Figure 2 shows the complete overview of the total consumer carbon footprint.

Figure 2: The role of  plastic products in the total carbon footprint of consumers [3].

Conclusions

Combining the answers of the two aforementioned questions, we can conclude that focusing on replacing plastics, which only represent 1% by volume of all materials, is not the best way forward to protect our environment. Concrete and ceramics represent 80% of the materials and they are the biggest pile which we need to attack first. Also, improving space heating systems with modern heat pump systems can reduce the personal carbon footprint much more than trying to not use a plastic bag for shopping. Allover, plastics are part of the solution to protect the environment and not the problem. 

I wrote another post on how plastics protect our climate and environment by using them as insulating materials - here you can read the whole post. 

Thanks for reading and #findoutaboutplastics

Greetings, 

Herwig Juster 

Interested in having a second opinion on your material selection and high performance polymers or  discuss with me about your current sustainability, and part design needs - here you can contact me 

Interested in my monthly blog posts – then subscribe here and receive my high performance polymers knowledge matrix.

New to my Find Out About Plastics Blog – check out the start here section

Interested in our material solutions - check out our product page here



Literature:

[1] Materials and the Environment: Eco-informed Material Choice 1st Edition

[2] https://phantomplastics.com/why-is-plastic-bad-for-the-environment-get-the-facts-in-5-minutes/

[3] https://plasticseurope.org/wp-content/uploads/2021/10/201009-Denkstatt-Report.pdf

Sunday, 11 February 2024

Practical Examples on Sustainability from Plastics Industry: Polyamide-based plastic waste recycling - the new DIN SPEC 91481 standard, PA 6 textile-to-textile recycling, and bio-based High Temperature Polyamides (PPA)

Hello and welcome to a practical example on sustainability from the plastics industry (check out here the downgauging of PE-films in plastic garbage bag applications). Today we discuss three recent examples on Polyamide recycling and bio-based Polyamides. Let us start with the new DIN SPEC 91481 standard which aims to handle Polyamide recyclates along the value chain (from manufacturer over processing companies to OEMs) in an easier way. 

Example 1: What is the DIN SPEC 91481 and how can it help to advance recycling?

DIN SPEC 91481, is a new standard for recycled plastics, and has been introduced by the German Institute for Standardization (DIN). Based on data quality norms for usage and digital trading, the standard specifies requirements for the classification of recovered plastics and polyamide-based plastic waste. The goal of the standard is to facilitate the trading of polyamide recyclates by producers and processors. A group of 19 academic and business organizations, including Cirplus, the biggest internet marketplace in Europe for recycled plastics, worked together to create the standard. 

The standard includes requirements for Digital Product Passports (DPP) for waste and recyclables, definitions that improve clarity in waste-to-product-to-waste value-chains, Data Quality Levels (DQLs) for plastic recycles and waste feedstock, and suggestions for data collection, processing, and transmission throughout the entire life-cycle. The new standard is based on the methodology developed in DIN SPEC 91446, and is  adopted by the Association of the German Automotive Industry (VDA) too.

In terms of material selection for projects where your OEM or customer demands the usage of a recycled Polyamide, this standard will support you in the material comparison phase as well as sourcing phase. 

Example 2: Polyamide 6 textile-to-textile recycling is advancing too

Recently BASF and Spanish cloth manufacturer Inditex have launched loopamid®, a polyamide 6 (PA6) made entirely from textile waste. This innovative technology breaks down textile waste into monomers, which are then repolymerized to create new PA6 fibers and materials. Zara has incorporated loopamid® into its jackets, demonstrating its "design for recycling" approach. This move is a significant step forward for the fashion industry, in order to reduce tehri environmental footprint. 

Figure 1: From waste to new clothing: Polyamide 6 textile-to-textile recycling is advancing and shows commercial applications [2]. 

Example 3 - Bio-polyamides: advancement in bio-based high temperature Polyamides (Polyphthalamide PPA)

Another example is from Cathay Biotech which has developed a one-step bio-based high-temperature polyamide (Polyphthalamide PPA) preparation method, claiming to reduce polymerization time to less than 1% of conventional methods. This technology allows for controllable product melting point adjustments within the 290-310°C range. They have also produced a high-performance bio-based thermoplastic fiber composite with high glass fiber of 70 wt%, delivering environmentally conscious solutions in logistics, transportation, new energy, and construction fields. 

In the past I made a five blog post mini-series on bio-Polyamides: 

Part 1: PA 5.6 and 5T (Chemical Structure, Production, Properties, Applications, Value Proposition)

Part 2: Short and Long Chain Aliphatic Polyamides (PA 6, PA 11, PA 6.10, PA 10.10)

Part 3: Sustainability Facets (Bio Sourcing, LCA, Certifications) and Example Polyamide 6.10

Part 4: Application of Bio-Polyamides in Different Industries

Part 5: Performance Review of Short- and Long-Chain Aliphatic Homo- and Copolymer Bio-Polyamides

Thanks for reading and #findoutaboutplastics

Greetings,

Herwig Juster 

Interested in having a second opinion on your material selection and high performance polymers or  discuss with me about your current sustainability, and part design needs - here you can contact me 

Interested in my monthly blog posts – then subscribe here and receive my high performance polymers knowledge matrix.

New to my Find Out About Plastics Blog – check out the start here section

Interested in our material solutions - check out our product page here




Literature:

[1] https://www.sustainableplastics.com/news/germany-introduces-new-standard-recycled-polyamide

[2] https://www.texspacetoday.com/basf-and-inditex-make-a-breakthrough-in-textile-to-textile-recycling-with-loopamid/

[3] https://www.linkedin.com/pulse/cathay-biotechs-progress-report-bio-based-high-zu4bc?trk=article-ssr-frontend-pulse_more-articles_related-content-card